CASE STUDIES

Media Case StudiesMedia Development Case Studies

Based on its in-house media development platform, Zencore has developed a range of basal, feed and perfusion media for the production of antibodies and therapeutic proteins. The platform integrates four sub-platforms - cell culture, pilot-scale dry powder media manufacturing, nutrient/metabolite analysis and recombinant protein analysis - combined with DoE and MVA technology to tailor the optimal formulation for clients — average titers in fed-batch processes are higher than 5 g/L, up to 15 g/L

Average titer >5 g/LUp to 15 g/LDoE + MVACHO custom formulationsGlycan profile / charge heterogeneity improvement
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4 case studies
Representative custom media development case studies
9.6g/L
Fed-batch culture titer for an mAb project
7.1–10.5g/L
Protein titer at the clone evaluation stage
III
Biosimilar approved by the FDA to proceed directly into Phase III
Success Stories

Case StudiesWhat Custom Media Delivered

CASE 01

Custom-developed media resolving quality issues in a biosimilar

Oxidation OxidationFragmentation TruncationQualityconsistent with the reference drug

In a biosimilar project, during process development the target protein showedoxidation and truncation, showing considerable quality differences from the reference drug. Zencore performed custom media development and, combined with upstream and purification process development,bringing product quality in line with the reference drug

Analysts performing sample preparation in the laboratory
Custom media combined with upstream and downstream process coordination, aligning target quality attributes with the reference product
CASE 02

Platform helps a biosimilar project advance rapidly to FDA Phase III

Glycan profilehighly similar to the reference drugFDA approvaldirectly into Phase III

In a biosimilar project undertaken by Zencore, custom media development brought the biosimilar'sGlycan profile highly similar to the reference drug. The project receivedApproved by the US FDA and proceeding directly into Phase III

Charts comparing biosimilar and reference product culture and product analysis
comparative study data · cell density · viability · titer · CEX charge variant comparison
CASE 03

Custom-developed media improving antibody titer

Fed-batch 9.6 g/Lsuperior tomainstream commercial media

For a client's novel monoclonal antibody project, Zencore developed a high-yield media combination that, under a fed-batch culture process, achieved an antibody titer of 9.6 g/L, compared with mainstream commercial media, the cell culture process characteristics showeven better performance

Laboratory staff operating a liquid handling workstation
High-yield media combination development · process performance comprehensively exceeding commercial benchmarks
CASE 04

A rich media portfolio brought into early clone screening and evaluation

3in-house media portfolio7.1–10.5 g/L

Zencore offers a range of platform media formulations with markedly different nutrient profiles, covering the nutritional types and culture characteristics of the vast majority of recombinant CHO cells. Together with Zencore'sHigh-throughput culture platform, the optimal medium for the recombinant cells can be identified during early clone evaluation while achieving high protein titers, greatly improving the robustness of clone screening and process development. The chart on the right listsFour different cell linesthe optimal medium and its culture characteristics at the clone evaluation stage, involvingThree Zencore-developed media sets, with protein titer at 7.1–10.5 g/L

Culture performance chart for four cell line clones under evaluation: VCD, titer, lactate, viability
CellLine 1-4 clone evaluation · VCD · Titer · Lactate · Viability

Matching your cell line with the best-fit medium

From clone screening to process development, Zencore's custom media platform lets the data speak, improving both yield and quality.

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