FILL & FINISH

Drug Product Fill-FinishFill & Finish Manufacturing

Zencore's drug product R&D and manufacturing team has received rigorous professional training in aseptic fill-finish and has more than 10 years of industry experience. It has established complete SOPs, technical standard documents and batch production records for drug product filling, and operates two drug product lines with all filling lines running to GMP standards.

Aseptic filling + lyophilization linesPrefilled syringe linesLiquid · lyophilized · prefilled syringeGMP operationTeam with 10+ years of experience
Back to Biologics CDMO Services
2 lines
Drug product lines (aseptic filling and lyophilization + prefilled syringes)
24,000vials/hour
Liquid filling capacity
58,000vials/batch
Lyophilization and filling capacity
2R–50R
Full coverage of liquid and lyophilized vial formats
Production Lines

Two drug product production linesTwo Fill & Finish Lines

Aseptic filling · lyophilization

Aseptic filling and lyophilization drug product lines

Applicable to 2R, 6R, 10R, 20R and 50R liquid and lyophilized drug products; to date completedMultiple projectsdrug product filling.

prefilled syringes

Prefilled syringe drug product line

meet 1 mL slim prefilled syringes, 2.25 mL prefilled syringesand other specification requirements.

GMP

Undertaking all types of drug product filling

Zencore BiologicsAll filling lines operate to GMP standards, undertaking various drug product filling services to meet client needs to the greatest extent.

Vial transport and filling on the aseptic filling line
Aseptic filling line · Vial transport and filling site
Highlights

Drug product filling characteristicsWhy Our F&F

01

Broad coverage

The drug product lines comply withManufacturing standards of multiple developed countries and China, supporting filings and supply across multiple global regions.

02

Short waiting time

Short waiting time from drug substance release to the start of filling, enablingSeamless connection, maximizing compression of the production cycle.

03

Strong filling capacity

Linjia Base liquid filling capacity reaches 24,000 vials/hour, lyophilization capacity reaches 58,000 vials/batch

Capabilities

Production line specifications and filling capacityLine Capacity by Format

Liquid drug products
Vial formatsFilling capacity (vials/hour)
2R24,000
6R23,580
10R21,600
20R18,000
prefilled syringes
SpecificationsFilling capacity (units/hour)
0.5mL / 1mL21,300
1mL17,100
2mL16,200
3mL15,350
Lyophilized drug products
Vial formatsFilling capacity (vials/batch)
2R / 4R58,850
6R / 8R30,490
10R / 15R25,740
20R / 25R / 30R16,590

* 50R liquid and lyophilized drug products also fall within the applicable specification range of the aseptic filling and lyophilization line.

Seamless linkage from drug substance to finished product

GMP-compliant liquid, lyophilized and prefilled syringe filling lines that accelerate the last mile to product launch.

Inquire about drug product filling services